Holes and potholes in Concrete floors are a major cause of injury to personnel and resultant claims and lost production days.
Reprotec Deepfill is a fast, efficient Concrete repair mortar and an economical way of solving the problem.
Reprotec Deepfill is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar.
The product is supplied in a ‘natural’ or concrete grey colour, and may be sealed or topped with any of the range of Reprotec Epoxy coatings or sealers as required.
Specifications
Typical Properties
Colour: Natural or Concrete Grey
Density: 2200kg/m³
Pot Life: 50-60 minutes @ 20°C
Adhesion to concrete: 3.6MPa (concrete failure)
Compressive Strength: 64MPa
Chemical resistance: Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils, inorganic salts, and cleaning fluids.
Packaging
Reprotec Deepfill is supplied in 25kg packs.
Coverage
A 25kg pack of Reprotec Deepfill yields 11.4 litres of material, sufficient for 1.14m² @ 10mm thickness.
For filling voids use the table below as a guide.
1 Linear metre long x 100mm wide x 100mm deep
One Unit of Reprotec Deepfill required
2 Linear metres long x 100mm wide x 50mm deep
One Unit of Reprotec Deepfill required
4 Linear metres long x 100mm wide x 25mm deep
One Unit of Reprotec Deepfill required
10 Linear metres long x 100mm wide x 50mm deep
Five Units of Reprotec Deepfill required
20 Linear metres long x 100mm wide x 25mm deep
Five Units of Reprotec Deepfill required
100 Linear metres Long x 50mm wide x 25mm deep
Thirteen Units of Reprotec Deepfill required
Priming
Apply a coat ofReprotec Tackprimeby brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile.
Mixing
The use of mechanical, forced action mixer such as a Creteangle, is strongly recommended.
However, as long as the resin components are mechanically mixed, old fashioned "elbow grease" will be effective, mix until a uniform material is achieved. ** Top Tip - Always mix the resins together first -- never, never try to mix all 3 components in one mix **
Pour the contents of the CURING AGENT container into the BASE container and mix thoroughly with a slow speed paddle.
The mixed resins shall be poured into a mixing vessel, (Creteangle bucket or similar), and the AGGREGATE added steadily whilst the mixer is in motion. Mix for 2-3 minutes until a uniform material is achieved.
Application
Reprotec Deepfill shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application.
The material should be tamped and trowelled to ensure good compaction and a tight finish.
Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas.
Note: up to 100mm thickness may be applied in small patches.
Typical Uses
As a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.
As an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish.